What is calibration? Let's review the key points in 30 seconds.
Calibration is the process of comparing the values shown by a measuring instrument to a reliable standard to determine the difference. It is not necessarily a process to repair the measuring instrument, but rather a way to first confirm its current state.
- Calibration: This is the process of comparing the values of a measuring instrument to a reference and checking for any differences.
- Difference: This is the difference between the reference value and the value display on the measuring instrument. It provides a clue to determining the condition of the measuring instrument.
- Adjustment: This is the process of bringing display value or output value of a measuring instrument closer to the standard. Its purpose is different from calibration.
- Calibration certificate: A record showing the calibrated measuring instrument, conditions, results, and relationship to the standard.
- JCSS Calibration: This calibration, performed under a system based on the Measurement Law, demonstrates traceability to national metrology standards.
1. What is calibration?
Calibration is the process of checking for "deviations in measuring instruments."
Calibration is the process of comparing the value shown by a measuring instrument with a reference value and checking the difference. Measuring instruments such as thermometers, hygrometers, recorders, and sensors may gradually drift in their readings over time.
For example, suppose the reference temperature is 100°C, and the thermometer being calibrated shows 100.2°C. In this case, we know that the thermometer is 0.2°C behind the reference temperature.
The essence of calibration is "comparing to the correct standard."
The key to calibration is comparing the instrument's readings to a more reliable standard. Knowing the difference from the standard makes it easier to determine whether the instrument can be used as is, whether the difference needs to be taken into account when interpreting the measurements, or whether adjustments or repairs are necessary.
2. How is this different from calibration?
When you hear the word "calibration," many people might think of the process of correcting typos and grammatical errors in text or checking printed materials for mistakes.
Proofreading
This involves checking for typos, inconsistencies in terminology, and factual errors in text, and then refining it to make it easy to read and correct.
Calibration of measuring instruments
This process involves comparing the values shown by measuring instruments such as thermometers and hygrometers with reliable standards to determine the extent of the difference.
Both methods are similar in that they involve "comparing to the correct state for verification," but this article will focus on the calibration of measuring instruments and test equipment.
3. Why is calibration necessary?
If the readings from measuring instruments are inaccurate, it can become difficult to accurately assess the actual conditions. For household thermometers, a slight difference may not be a major problem. However, in factories and research facilities, even small differences in temperature or humidity can affect product quality, test results, and safety.
Quality control
Discrepancies in measurements can lead to variations in quality and the oversight of defects.
Safety management
Failure to accurately detect abnormal temperatures and humidity can lead to delays in identifying safety risks.
Testing and Research
Insufficient reliability of measurement values affects repeatability of test results and the validity of comparisons.
Audit response
Being able to explain the maintenance status and calibration records of measuring instruments serves as the basis for quality assurance.
4. What is actually done in calibration?
Calibration involves comparing the measuring instrument in question with a reliable standard. While the method varies depending on the type of instrument, measurement range, and required accuracy, the basic principles remain the same.
| flow | To do | Contents to be confirmed |
|---|---|---|
| 1. Check the measuring instrument. | Check the type, model, serial number, and measurement range. | Which equipment should be calibrated, and to what extent? |
| 2. Prepare a standard instrument. | Prepare a standard instrument or standard conditions to serve as a basis for comparison. | Are the standards reliable? |
| 3. Compare with reference values. | Compare the display value with the value displayed on the measuring instrument. | How big is the difference? |
| 4. Record the results. | Record differences, conditions, uncertainties, etc. | Can you explain the reliability of the measurements? |
Instrument error and uncertainty
The difference between the reference value and the value display by the measuring instrument is sometimes called "instrument error." Furthermore, the concept of "uncertainty" may appear in calibration results. Uncertainty indicates the range of variation included in the measurement result.
5. The difference between calibration and adjustment
One word that is often confused with calibration is "adjustment." Calibration and adjustment are not the same thing.
| Item | Calibration | Adjustment |
|---|---|---|
| The purpose | Check the difference from the standard. | Bring the display or output values closer to the standard. |
| Work details | Comparison, measurement, recording | Changes to device settings and internal status |
| Result | You can see the status and differences of the measuring instruments. | display values and output values may change. |
Calibration does not necessarily mean that the measuring instrument will be adjusted. First, the current state is confirmed through calibration, and based on the results, adjustments, repairs, or replacements are decided as needed.
6. What can be learned from a calibration certificate?
When calibration is performed, a calibration certificate or calibration report is issued. These are important records that not only confirm that calibration has been performed, but also verify the condition of the measuring instrument and the reliability of the measured values.
| Items to be listed | Things that can be confirmed |
|---|---|
| Measuring instrument information | Name, model, and serial number of the calibrated measuring instrument. |
| Calibration date and calibration institution | When and where was it calibrated? |
| Calibration conditions | Under what conditions was it calibrated? |
| Reference value / display value | What value did the measuring instrument show compared to the standard? |
| Difference/uncertainty | How reliable can the measurements be? |
| Standard information | Based on what criteria was it verified? |
A calibration certificate is not simply a document indicating that something has been "calibrated." It is a document that explains the basis for the measured values.
7. When should calibration be done?
The concept of calibration cycles is explained in detail in "How do you determine the calibration cycle?", based on usage frequency, usage environment, required accuracy, past calibration results, and impact.
In reality, the calibration cycle varies depending on the type of measuring instrument, frequency of use, operating environment, required accuracy, company regulations, and requirements from clients.
Considerations when determining the calibration cycle
The important thing is not simply deciding to "do it every year," but considering which process the measuring instrument will be used in and how much the measurements will affect quality and safety.
| Check items | Way of thinking |
|---|---|
| Frequency of use | For measuring instruments that are used frequently, it is important to have opportunities to check for changes in their condition. |
| Operating environment | Caution is required in environments subject to high temperatures, high humidity, vibration, and dust. |
| Impact on quality | Measuring instruments used for pass/fail determination and critical process require a high level of control. |
| Audit and supplier requirements | Calibration cycles and types of certificates may be designate. |
When to consider calibration
- When a new measuring instrument is introduced
- When used for a certain period of time
- When there are abnormalities or unusual occurrences in the measurement results
- When the measuring instrument may have been subjected to a strong shock.
- When the usage environment changes significantly
- After repairs and adjustments have been made
- When audits or requests from business partners to provide calibration records
8. What is traceability?
Traceability is the concept of demonstrating that measurement results are linked to national or international metrological standards through a seamless chain of comparisons.
Why is traceability important?
When calibrating measuring instruments, the reference standards used for comparison must themselves be reliable. Ensuring traceability allows you to explain how the calibration standard can be linked to high-order standards, ultimately leading to national metrology standards and international standards.
In quality control, audit responses, and explanations to domestic and international business partners, it is crucial to explain the standards on which measurement values are verified.
9. What is JCSS proofreading?
JCSS is an abbreviation for Japan Calibration Service System, a traceability system based on the Measurement Law. JCSS calibration is performed by registration and accredited calibration service providers.
What can be demonstrated with JCSS proofreading
Calibration certificates bearing the JCSS mark or JCSS accreditation symbol indicate that the calibration results are traceable to Japan's national metrology standards. They also serve as documentation demonstrating the technical capabilities and reliability of the calibration service provider's quality system.
Situations where JCSS proofreading is required
- When it is necessary to implement a quality management system.
- When a business partner or auditing body requests a calibration certificate
- If you want to demonstrate traceability to national metrology standards
- When it is necessary to explain the reliability of measurement values both domestically and internationally.
- When performing temperature and humidity control that requires high reliability
Differences between JCSS proofreading and general proofreading
JCSS calibration is performed within the scope of registration and accredited standards. However, for equipment and test items outside the scope of JCSS, calibration may be performed independently by the calibration provider. It is important to choose between JCSS calibration and general calibration depending on the required certification and the intended use of the measuring instrument.
If you're having trouble deciding which to choose, please refer to "What are the differences between JCSS calibration and general calibration?"
10. Temperature and humidity calibration support available from Chino.
Chino has been providing products and technologies related to temperature and humidity measurement for many years. We understand the characteristics of measuring instruments used in the field, such as temperature sensors, radiation thermometer, temperature/humidity and hygrometers, recorders, controllers, and characteristic calibration devices, and we provide calibration services that support the reliability of measurement values.
校正だけでなく、温度や湿度に関する測定と測定に関するトータルソリューションをご希望される方、お困りの方は校正のたびに、3社に電話していませんか?をご確認ください。
| Correspondence | Contents | What you can do |
|---|---|---|
| JCSS Calibration | Calibration based on registration and accredited scope | Demonstrates traceability to national metrology standards. |
| CHINO standard calibration | Proprietary calibration for equipment and test items not covered by JCSS | Calibration services tailored to the application and target equipment. |
| Temperature and Humidity Field | resistance thermometer, thermocouples, thermometers with indicators, radiation thermometer, hygrometers, etc. | Supporting the assurance of reliability in temperature and humidity measurements. |
| International MRA compatible | Calibration certificate based on international MRA accreditation. | We issue certificates that are easy to use for explanations overseas. |
Calibration as a manufacturer specializing in temperature and humidity measurement.
In temperature and humidity measurements, the type of sensor, measurement range, responsiveness, operating environment, and installation conditions all affect the measured values. Our expertise as a measuring instrument manufacturer is crucial for understanding characteristic of the equipment being calibrated and for properly evaluating them.
Calibration system as a JCSS registration and accredited business
Chino's Standards Technology Department is a registration and accredited JCSS (Japan Calibration Standards Association) provider in the temperature and humidity field. We offer calibration testing related to temperature and humidity under JCSS 0024.
Chino calibration, which also supports non-JCSS-compliant models.
In addition to JCSS calibration, Chino also offers its own calibration test, "Chino Calibration." You can choose the appropriate calibration method depending on the required certification, the type of measuring instrument, and the intended use.
11. Calibration certificate, useful for explanations abroad.
Companies operating globally need to explain the reliability of their measurements not only to domestic customers but also to overseas factories, business partners, and auditing bodies.
Calibration results from calibration laboratories accredited under the International MRA (Mechanical Reference Accreditation Act) are treated as equivalent calibration certificates among mutual recognition signatory institutions within the mutual recognition framework. This can reduce the burden of having to obtain calibration again overseas, potentially leading to savings in time and costs.
12. Things to confirm when requesting calibration
When requesting calibration, it's helpful to have information not only about the type of measuring instrument, but also about its intended use and any required certificates, as this will make it easier to select the appropriate calibration method.
| Check items | Things to organize |
|---|---|
| Measuring Instrument | Type, model, serial number, measurement range |
| working conditions | Actual temperature and humidity range used, installation environment, frequency of use |
| Calibration Point | Which temperature and humidity points would you like to check? |
| certificate | Is JCSS calibration required, or is general calibration sufficient? What information is required? |
| Requirements | Conditions designate by audits or business partners |
| Operation | Replacement unit during calibration, next calibration cycle |
Even if you're unsure of the necessary calibration details, discussing your intended use and the temperature and humidity range you want to manage will help us determine the most suitable calibration method.
Are you having trouble calibrating your temperature and humidity sensors?
We can discuss JCSS calibration, Chino calibration, calibration certificates, and traceability according to your application and management standards.
Consult about calibrationSummary
Calibration is a process that compares the values of a measuring instrument to a reliable standard and checks for any differences. Measuring instruments can gradually deviate in value due to prolonged use and the influence of the operating environment.
Temperature and humidity measurements are crucial for product quality, safety, test results, and process control. Therefore, it's essential not only to continue using measuring instruments but also to regularly calibrate them and maintain certificates and records as needed.
Chino supports the assurance of measurement reliability through its temperature and humidity measurement technology and calibration system as a JCSS-registration and accredited business.
FAQ
Q. What is calibration?
A. Calibration is the process of comparing the values of a measuring instrument to a reliable standard to determine the extent of the difference.
Q. Is calibration different from document proofreading?
A. That's incorrect. Document calibration is the process of checking for typographical errors and inconsistencies in terminology. Calibration of measuring instruments, such as thermometers and hygrometers, is the process of comparing the values to a standard and checking for any differences.
Q. Are calibration and adjustment the same thing?
A. They are not the same. Calibration is the process of checking the difference from the standard. Adjustment is the process of bringing display value or output value of a measuring instrument closer to the standard.
Q. Why is calibration of measuring instruments necessary?
A. Measuring instruments may show inaccurate display due to environmental factors and aging. Calibration allows you to check how accurately your current measuring instrument is measuring.
Q. What is JCSS calibration?
A. JCSS calibration is a calibration performed by a calibration service provider registration and accredited under the Measurement Law's traceability system.
Q. What types of calibration services does Chino offer?
A. Chino offers JCSS calibration tests related to temperature and humidity, as well as Chino calibration for equipment and test items not covered by JCSS.
Reference information
- CHINO Corporation "JCSS Calibration Test"
- CHINO Corporation "Chino Calibration Test"
- How to determine the calibration cycle
- CHINO Corporation "Temperature Calibration Devices and Standard Sensors"
- National Institute of Technology and Evaluation (NITE) "Overview of the JCSS System"
- National Institute of Technology and Evaluation (NITE) "JCSS FAQ"
This page utilizes AI assistance for configuration planning and some image creation. The content is based on publicly available information and CHINO Corporation 's product and service information. Product specifications, calibration scope, and support conditions may change, so please check the latest product and service information when considering implementation.